Automated Compounding and Mixing System for 800/2500 Mixer Unit
| Installation condition |
| Power |
| Standard: 380V, 3-phase, 50HZ |
| Control voltage: 220V |
| Protection method: Earth connection |
| Compressed air |
| Pressure: 0.4~0.6Mpa |
| Cold water |
| Pressure: 0.2~0.4Mpa |
| Temperature: 10 ~ 15℃ |
500L Ton bag bracket
| Material of silo: 201 stainless steel | |
| Bottom structure: the discharge port is connected with a vacuum feeder, and the bottom of the calcium powder bin containing a low alarm is equipped with a horizontal agitator to prevent bridging. | |
| Feeding mode: the top is a ton ladle inlet, equipped with 2.2kw pulse dust removal equipment. | |
| Remarks: Add a grid to prevent large sundries from falling. | |
9 components, small material formulation machine
| Formula accuracy: the weighing sensor and design concept meet the use accuracy. Feeding motor, the batching process should be fast, more stable and accurate. |
| Reliability: the control system needs to use brand products with high reliability. |
| Installation and maintenance: The installation parts of the whole system should be as non-standard as possible, which is convenient for equipment installation and maintenance. |
| Function: By setting and selecting some parameters on the operation panel, it can adapt to different requirements, and it needs to be able to store multiple recipe parameters to facilitate subsequent shutdown and production switching.
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| Safety: temperature range control, fault control and material limit control. Can meet the safety requirements.
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| Weighting time: It takes 5 minutes to complete the batching within the range of 100g to 32kg.
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| Weighing error: automatically correct the extreme range, and automatically adjust the accuracy to a single hopper error of 10 grams after several uses. |
| Drum capacity: each drum capacity is 0.15m³ (can hold 3~4 packs of materials)-9 buckets. |
| Measurement supervision: computer automatic control |
| Installed power: 13.5KW, actual operating power: ≤ 1.5kW. |
| Mixing cylinders: 3 (anti-bridging) |
| Equipped with negative pressure dust removal device with power of 2.2KW.
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| Opening mode of material box cover: gas spring |
| Sensor brand: mettler TOLEDO |
| Full scale of single scale: 300kg, with safety factor of 2.0. |
| Full-scale measurement accuracy: ±10g, MTB300 bellows pressure sensor. |
| Scale bucket volume: 80L |
| Anti-bridging working mode: 1 vibrating air hammer, 4 groups of upper and lower high-pressure blowback devices. |
Vacuum feeding system
| Material: stainless steel (the top of the hopper is equipped with dust removal device and air flushing device) |
| Suction pipe diameter (mm): Ф 76 |
| Diameter of exhaust pipe (mm): Ф 89 |
| 15KW roots blower |
| Size of gas powder butterfly valve: Ф300mm |
| Air storage tank: 1 |
| Injection mode: freely adjust the pulse injection period and injection width. |
DYHL800/2500 mixer
| Capacity：1200-1400Kg/h |
| Power：AC380V±10% 50Hz 3P+E |
| Compressed air：0.4～0.6Mpa G.（DP≤10℃） |
| Cooking water： ≤25℃ 0.3～0.4Mpa 90L/min |
| Total volume of hot mixing：800L |
| Effective volume of hot mixing：600L |
| Total volume of cool mixing：2500L |
| Effective volume of cool mixing： 1850L |
| Quantity of each batch：300-350Kg/batch |
| Speed of the hot mixing paddle：370 /740 r/min |
| Speed of the cool mixing paddle：60 r/min |
| Power of the hot mixing motor：110kw AC motor |
| Power of cool mixing motor： 22kw AC motor |
| Cooling method of cool mixing：Water cooling |
| Mixing time： 8-12minutes/batch |
| Material of the mixer body： stainless steel |
| Treatment of mixer wall： Polished |
| Mixer wall thickness ：5mm |
| Mixer base： 6mm |
| Hot mixing：：Self friction |
| PRD temperature controlling：PRD temperature controlling |
finished product silo
| Volume of silo (m): 6 |
| Box thickness (mm): 3mm |
| Anti-bridging working mode: 2 vibrating air hammers and 4 groups of upper and lower high-pressure back blowing devices. |
| Material: stainless steel |
| The structure of the conical part of the silo: a manhole with a large opening and a side discharge port. |
Remarks: There are two level gauges and alarm lights inside the storage bin; Including maintenance ladder
Φ114mm screw feeder
| Motor power (kw): 2.2kw. |
| Feed pipe diameter (mm): 114 mm. |
| Thickness of feed tube blade (mm): 3mm |
IPC control system
| Touch screen: 17 inches |
| PLC: Siemens |
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